30 Jul
2019

Dairy Process Checkweighers Benefit from Smart Factory Analytics API Connectivity

Commonly used dairy process checkweighers use API connectivity to deliver easy and fast ROI through Smart Factory Analytics.

Food Manufacturing IIoT
Dairy Process Checkweighers Benefit from Smart Factory Analytics API Connectivity
Food Manufacturing IIoT
Food Manufacturing IIoT
Food & Beverages Processing
Text Link
Text Link

Checkweighers (also sometimes called in-motion scales, belt weighers, conveyor scales, dynamic scales, and in-line scales) are an indispensable part of most, if not all dairy processing facilities. Many packaged dairy goods are sold by weight including cheeses and yogurts as well as products such as butter, ice cream novelties and whey products. Checkweighers ensure that these valuable products reach the shelves with just the right quantity of product in the package. Too much product equates with wastage (overproduction waste) and too little can lead to problems including loss of brand reputation and even lawsuits.

Dairy processing facilities create high demands on processing equipment such as checkweighers with regular exposure to aggressive cleaners and disinfectants and very hot water or even steam used to keep the area of operations up to regulation. This means that dairy checkweighers by their nature are expensive machines to own and operate because of their design requirements.

As a result, checkweighers used in dairy processing facilities have to produce the highest ROI possible. However, often dairy product packages are periodically rejected without a consistent root cause analysis of why packages are being over or under-filled. Ideally, this information would be used to adjust the process upstream of the checkweigher, but if the rejects data is held at the machine or with the local operator, this is probably not going to happen.

This can produce a significant loss of profitability as once packages are filled, it’s difficult to ‘unfill' them and send them back around for refilling. Some process steps including VFFS (Vertical Form Fill and Seal) fill and seal packages in one step making product recovery difficult or impossible. Over time, under-filling can create significant business risk and over-filling can eat into profitability.

Fortunately, there’s now an easy way to extract data from multiple brands of dairy processing checkweighers for real-time analysis and response. Worximity has announced API connectivity to multiple brands of checkweighers used in the wet and harsh dairy food processing environments including Mettler Toledo, Ishida (cheese curds & products) and Yamato . This means that dairy processors can quickly and efficiently connect the Worximity Smart Factory dashboard to these checkweighers without a hardware interface, saving installation time and cost and generating even faster ROI. With API connectivity the data available for analysis is richer meaning more insights are available for optimization and troubleshooting!

With real-time factory analytics, dairy manufacturers can empower and accelerate their continuous improvement programs producing fast ROI.

To learn more about Worximity and maximizing product yield, visit here.

To see what one dairy processor was able to achieve with real-time factory analytics, see the case study below. 

 

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
28
Jun 2023

Investing in Industry 4.0: It’s now more important than ever for food & beverage manufacturers of all sizes

Faced with challenges that include labor and raw material shortages, tightened regulations ,and skyrocketing costs, companies like you are struggling to produce and price products to meet the demands of increasingly cost-conscious consumers and anxious stakeholders alike.

English
18
Jul 2018

Are you as a manufacturer ready for IIoT?

Are you as a manufacturer ready for IIoT?

English
22
Aug 2018

Podcast: What to Expect at IMTS 2018

Manufacturers take note--IMTS is the Americas’ largest manufacturing show and it takes place from September 10 to 15, 2018, in Chicago. Listen to Jason Zenger and Jim Carr of the Making Chips podcast discuss IMTS 2018 with Peter Eelman.

English

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
13
Mar 2024

Moteurs d’efficacité manufacturière : Monitoring des machines et du TRG

Le monitoring des machines et du TRG (taux de rendement global) sont efficaces pour améliorer l'efficacité globale, mais quelle est la différence entre eux et qu'est-ce qui est le mieux adapté à vos opérations?

French
13
Mar 2024

Engines of Manufacturing Efficiency: Machine Monitoring and OEE

Machine Monitoring and OEE (Overall Equipment Effectiveness) are effective at boosting overall efficiency, but what is the difference between them and what is best for your operations?

English
20
Feb 2024

Comment les entreprises ont mis en oeuvre les 14 points de Deming dans le secteur manufacturier

Les 14 points de gestion de Deming ainsi que la suite d'outils de performance de Worximity stimulent l'amélioration et l'innovation dans le secteur manufacturier.

French
16
Feb 2024

Principales différences entre la fabrication discrète et la production par processus

Découvrez le rôle essentiel que joue votre logiciel dans la fabrication discrète et dans la production par processus.

French